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Technology Database    Chemistry OBTAINING HIGH OCTANE HYDROCARBONS BY CATALYTIC CONVERSION OF METHANE

Obtaining High Octane Hydrocarbons By Catalytic Conversion Of Methane

Natural gas is a power source of the 21st century; its potential resources are 1.5 times larger than known ones and even in the second half of the next century there will be no problem with shortages. Recently there have been many research projects on the applications of natural gas. One of them is the transformation of the lowest alkans, above all methane, into hydrocarbons of a greater molecular mass to expand the raw base of ecologically pure motor fuel.

We propose a “one step” catalytic conversion of methane initiated by methanol. The conversion was carried out with a small energy input, due to the configuration of an exothermic reaction of the disintegration of methanol, and an endothermic reaction of the transformation of methane.

The investigation was originally carried out in a microreactor-mass-spectrometer system which allowed for research on the composition and structure of the reaction products and of the mechanism of the process. It was found that a molecule of methanol interacts with the surface of the catalyst, forming an active particle-carbon radical which strikes a methane molecule on the C-H bond and involves it in consecutive reactions producing an octane number which was calculated as consisting of 94 items.

The second phase of the investigation process was carried out on the experimental installation: the quantity of the catalyst containing zeolite alumosilicate) was 100 gr, the temperature was 400°C, and the quantities of methan/methanol entered into the reactor were 40 ml and 25 ml per hour respectively. The conversion of methane and methanol were 80% and 100% of weight respectively. The octane number of liquid products (the basic component was alkilbenzenes) was 94 items.

The gaseous products were channeled for recirculation to increase the output of liquid products. The water formed during the reaction did not contained methanol.

The proposed process for obtaining a high-octane component of petrol has the following advantages:

  • The conversion installation does not require large energy expenditures and works at atmospheric pressure.
  • Due to comparative technological simplicity, the installation can be placed near gas and gas condensate deposits, and the mix with low-octane fractions of gas condensate yields ecologically pure motor fuel.

The use of raw material which is not of petroleum origin expands the resources of automobile petrol production by 37%.

Source: SciTecLibrary.ru
Publishing date: December 14, 2000

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