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Technology Database  Instruments Production equipment EQUIPMENT SET ON THE RAW MATERIAL MAKING ÒÎ PRODUCE DOUGH MASS ACCORDING THE TECHNOLOGY OF
EQUIPMENT
SET ON THE RAW MATERIAL MAKING ТО PRODUCE DOUGH MASS ACCORDING
THE TECHNOLOGY OF "FLOURLESS BREAD".
The important merits of "flourless bread
production are high profitableness and independence, it is the result of:
- utilization of different varieties of wheat
and rye, including the mild ones;
- increase of wheat and rye grain utilization
for 20%;
- expenditures upon acquirement, storage and
transportation of grain are to a great extent lower, than upon flour (three
times and more);
- prime cost reduction of ultimate product for
30 % at the expense of excluding the technological production cycle and
flour storage.
It is confirmed by increased interest in "flourless
bread" technology on the part of grain manufacturers, who have the
opportunity to make bread independently without the operations of processing
grain into flour.
 The technology of "flourless
bread" production includes in itself the following operations:
- surface processing of grain;
- steeping with the following dispersion;
- then the operations of traditional technology
- dough kneading, with addition of formulating components, fermentation,
dressing, moving and baking.
Equipment for raw material production of dough
mass by “flourless bread” technology includes:
- SHELLER
- WASHER
- DISPENSER
Technical data:
|
Productivity of raw material for dough mass
manufacture, kg/h |
250 |
|
Set capacity, kW |
14 |
|
Square for equipment with passages m2 |
20 |
|
Ceiling height, m |
3.3 |
|
Mass, kg |
1400 |
|
Quantity of staff |
1 |
1. HELLER
Consists from two blocks :
- Shelling block
- Block of air clearing
A) Shelling block
It is intended for surface grain processing,
ensures the fulfillment of the following operations: grain measuring, its
moistening, softening, shelling and air separation shelling products. Shelling
block is stocked with noria to mechanize loading.
Technical data:
|
Productivity, kg/h |
250 |
|
Reduction of cellulose content in grain, % |
0.5 |
|
Overall set capacity, kW |
8.85 |
|
Water discharge for grain wetting, m3/t/h |
0.06 |
|
Noria receiving hopper volume, l |
1.2 |
|
Dimensions, mm |
1450x1550x2450 |
|
Mass, kg |
680 |
B) Block of air clearing
It is utilized for two-step air clearing, which
is coming from shelling block:
- Step - clearing in cyclone;
- Step - clearing in filter.
Cyclone and filter are supplied with removable
capacities, in which particles separating while clearing are stored.
Technical data:
|
Productivity, m3/h |
600 |
|
Clearing efficiency, % |
99 |
|
Set capacity, kW |
1.5 |
|
Dimensions, mm |
2300x1000x2200 |
|
Mass, kg |
200 |
2.WASHER
OF Grain
It is intended for grain
processing in water or in disinfectant solution after peeling. Simultaneously,
washer loads steep capacities by processed grain. Driving dough trough are used
as steep capacities.
Technical data:
|
Productivity , kg/h |
200 |
|
Water consumption, l/kg |
1.2 |
|
Set capacity, kW |
1.1 |
|
Height of raw material loading, mm |
710 |
|
Height of product unloading, mm |
750 |
|
Dimensions, mm |
1850x505x1320 |
|
Mass, kg |
200 |
3.
DISPENSER
It is intended to obtain raw material from grain
for dough mass production, which is the main component in "flourless bread"
production. Dispenser is exploited completely with dough trough and filter.
Manual loading of dispenser is also possible.
Technical data:
|
Productivity, kg/h |
250 |
|
Receiving bunker volume, m3 |
0.13 |
|
Height of raw material loading, mm |
1570 |
|
Height of product unloading, mm |
760 |
|
Set capacity, kW |
4.0 |
|
Dimensions, mm |
1075x970x1565 |
|
Mass, kg |
240 |
"Flourless bread" is
the product of increased food and biological value, it is received from the
original technology, protein, fat, macro- and microelements, nutritious
filaments are preserved practically completely.
Source: SciTecLibrary.ru
Publishing date: November 23, 2000
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