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Technology Database Engines AXIAL DIESEL ENGINE
Axial
Diesel Engine
The design of this
multifunctional axial diesel engine is fundamentally new for commercial
engine-making. As compared with engines of traditional designs the new one has
obvious and numerous advantages. Its design allows for application in the future
of wide (up to 50% In volume) use of polymer composites and structural ceramics.
The
engine has axial configuration, two cylinders, liquid cooling, countermoving
pistons, a two-stroke cycle with uniflow scavenging by sub-piston compressors, a
single-shaft movement conversion mechanism with two crank-and-cardan units.
The evaluation engine has the
following design parameters:
-
· power - 35 hp,
-
· speed - 3, 000 rpm,
-
· specific fuel consumption
- 170 g/hp,
-
· dry weight - 85 kg,
-
· life time till the 1-st
overhaul - 10,000 hr,
-
· dimensions: length 720 mm,
width 420 mm, height 390 mm.
Due to an optimal combination of
both known and fundamentally new - protected with 12 RF patents - approaches in
its design, the evaluation engine has a number of substantially new qualities,
ensuring the following advantages for consumers and manufacturers as compared
with domestic and foreign power analogs:
-
· weight and dimensions are
1.5 to 3 times less;
-
· fuel consumption is 5% to
15% less;
-
· emission of harmful
substances at the level of the UNECE requirements;
-
· reduced vibration and
noisiness;
-
· higher operational
processability;
-
· assortment and quantity of
parts, 1.5 to 2 times less;
-
· labor input, 1.5 to 2
times less;
-
· cost 20% to 30% less.
The conversion mechanism of this
engine has never been previously used in engine-making. Use of cylinder bearing
alone is its distinguishing feature. Since bearing load in this mechanism does
not exceed corresponding loads in the connecting rod gear it will for the first
time allow for the creation of a spatial conversion mechanism of the engine with
a life time of at least not less than that of the traditional ones. In addition,
this mechanism ensures a more continuous piston stay near the upper dead center.
The efficiency of using the two-stroke diesel cycle with uniflow scavenging is
ensured by the new means of operation and the original design of sub-piston air
compressors.
The cylinder-and-piston unit is
made as a plug-in module. It allows for the creation of a family of 20 to 70 hp
engines with a high (up to 70%) degree of unification of parts and engines and
similar weight-and-mass characteristics by changing primarily the cubic capacity
of the module.
There are plans to develop
modifications of the engine operating on light and gas fuels. The design of the
module allows for the later use of a new, simple and reliable way of changing a
working body compression degree.
Apossibility for improving the principal
specific characteristics of the engine's design by 10% to 30% is envisaged
through wide use of polymer composites and structural ceramics at their existing
level of physical and mechanical properties. It is facilitated by the structure,
geometrical characteristics and conditions of operation of the engine's
principal parts and units which allow for the creation of much more favorable
conditions for using new materials than do engines based on the traditional
design.
Source: SciTecLibrary.ru
Publishing date: October 16, 2000
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