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Technology Database Automotive industry REGULATED ALTERNATING CURRENT ELECTRIC MOTOR WITH A BUILT-IN FREQUENCY TRANSFORMER
REGULATED ALTERNATING
CURRENT ELECTRIC MOTOR WITH A BUILT-IN FREQUENCY TRANSFORMER
An electric drive has been developed for
various transportation systems which is not inferior to the best world analogues in the
basic technical parameters, but excels them in the key technical parameter: its cost is
lower. The electric drive proposed may be applied basically in the field of electric
transport serving passengers traffic.
The last achievements in the field of technology of manufacturing
power integral semiconductor technique enable to solve a number of new problems in overall
designing the regulated alternating current electric machines and static frequency
transformers, and thereby to create a principally new type of regulated electric motors
with built-in transformers and microprocessor controls.
The unification of all the set of
functional elements (power units, microprocessor-controlled and diagnostic components) in
one semiconductor module in combination with the cooling system united with the motor
enables to place them compactly in the construction of the electric machine. Any type of
multiphase electric machine - asynchronous with a short-circuit rotor, synchronous with
excitation from constant magnets, inductor, and other types of contacts machines - can be
used as motors.
In Figure 1 the appearance (with the casing
removed) is presented of the pilot model of the multiphase regulated asynchronous electric
motor with a short-circuit rotor having a power of 18,5 kW with a built-in transformer on
optron power modules and a control unit ensuring smooth sinusoidal currents in the motor.
The power range of the motors under
consideration is determined by technical possibilities of the integral power modules
applied. In particular, for IGBT (Siemens produced modules, Germany), this range lies
within 5 kW to 500 kW, the range of regulation is 1/100.
The fields of application include: pumping
units, load-lifting and towing transportation mechanisms, in robotics and machine-tool
construction, in chemical and textile industry, as well as in public utilities.
The economic effect is determined by higher
operating characteristics and by the lower cost involved (approximately by 20%) as
compared to a set consisting of a motor separately and a transformer separately.
An industrial series of regulated alternating
current electric motors on optron modules has been developed for ship mechanisms. The
regulated electric motors have been developed on the basis of the general purpose
industrial asynchronous motors with a short-circuit rotor having a height of the rotation
axis of 132, 160, 180 mm. The specifications of the mentioned motors are presented in the
table attached.
| No |
Parameter |
Value |
| 1 |
Nominal input voltage, V |
380 |
| 2 |
Number of input voltage phases |
3 |
| 3 |
Nominal input frequency, Hz |
50 |
| 4 |
Height of rotation axis, mm |
132, 160, 180 |
| 5 |
Nominal input current, A |
25, 40, 63 |
| 6 |
Nominal power on shaft, kW |
11,0 18,5 30 |
| 7 |
Nominal rotation frequency,
rev/min |
1550, 3000 |
| 8 |
Working range of rotation
frequency regulation, rev/sec |
1/1...1/10 |
| 9 |
Efficiency in nominal conditions,
per cent |
not less than 88 |
| 10 |
Preciseness of maintaining
established rotation frequency magnitude, percent |
± 1 |
The development of the electric drive
proposed has reached the stage of operational tests of working pilot models. The tramway
car with a tractive asynchronous electric driver and the transformer for feeding
ventilators of calorifers of tramway car cabs are in the process of operating on line with
passengers.
The algorithm of controlling tractive
transformation plants and forming rotation frequency of tractive motors are protected by
patents.
The present publication is designated to
promote the search of investors and customers for completing works on the preparation of
serial production output and the distribution of the subject electric drive, as well as
for carrying out works on re-equipping the existing rolling-stock park of electric
transport.
Author: Skvortsov Boris Alexeyevich
Publishing date: July 4, 2000
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