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Technology Database    Metallurgy STEMET AMORPHOUS RIBBON SOLDERS

STEMET Amorphous Ribbon Solders

Amorphous metal alloys are a new class of materials with specific properties due to their structural state. Their amorphous structure is a liquid-like condition of the solid state. The main feature of this structure is a chaotic arrangement of the atoms, which makes the solders very strong, corrosion-resistant, magnetically anisotropic, radioresistant, and completely homogeneous structurally and chemically.

Abroad spectrum of amorphous solders with the STEMET trademark has been developed in the form of a thin pliable ribbon for soldering articles made of copper, aluminum, titanium, alloys based on them, stainless steels, heat-resistant nickel alloys, zirconium, refractory metals and their alloys, metal-ceramic materials, graphite, ceramics, and other materials.

The heightened diffusion and adhesion activity of amorphous alloys on melting makes them suitable for the soldering and diffusion welding of the most diverse materials.

Because of their brittleness in the crystalline state, many alloy solders cannot be obtained in the form of a thin foil by conventional methods and are, therefore, used only in the form of powders. Amorphous foils of such alloys are strong, flexible, and ductile. The thin foil of solder is highly convenient for soldering flat surfaces of various shapes and can, moreover, be stamped into blanks to ensure exact dimensions of the joint. Amorphous foil can conveniently be inserted directly into assembly clearances of optimal size in strictly required amounts, which makes for joints of maximum strength.

The highly homogeneous chemical composition of the multicomponent alloys and the structure (absence of a long-range order in the arrangement of the atoms) of amorphous solders assures narrow soldering intervals and makes it possible to achieve homogeneous joints without microscopic segregations or gas inclusions. This guarantees strong soldered joints.

Amorphous solders are also superior to powdered solders because they are highly efficient, environmentally clean, assure economical and convenient processes of assembly and soldering, a good quality of the soldered joint, reduce soldering costs, guarantee the spread and homogeneity of the solder, its minimal losses, a minimal thickness of the joint, and quick production of the soldering materials in accordance with the geometric shape and dimensions of the soldering site.

In manufacturing such items as vacuum current carriers, the use of STEMET amorphous solders in soldering metals with ceramics slashes labor intensity to a fraction.

In soldering current-carrying parts of the collector segments of d.c. machines, the use of the STEMET amorphous solder has considerably reduced the electric resistance of the soldered joints, cut the consumption of solder to one-fifth, and completely dispensed with the use of silver-containing solders.

List of STEMET solders and their characteristics 

Solder type

Rated composition, mass,%

Ribbdime

Melting point, °C

Soldering t, °C

Soldering conditions

Soldered materials

width, mm

dimensions thickness, mm

 

STEMET 1201

12.0 Ni,

12.0 Zr,

24.0 Cu,

Ti remainder

 

10

 

0.04-0.06

 

820

 

900-1000

 

Vacuum at least as high as 1 x 10-5 mmHg

 

Titanium and its alloys

STEMET 1203

50.0 Ti,

50.0 Cu

10

0.03-0.06

950

1000-1050

Vacuum at least as high as 1 x 10-5 mmHg

Oxide and nitride ceramics, ceramics - metal

 

STEMET 1307

5.0 Nb,

10.0 Si,

Ni remainder

 

10

 

below 0.05

 

1070

 

1110-1130

Vacuum at least as high as 1х10-3mmHg, inert gas

Mo, Ta, Nb, stainless steel in any combination, Fechral

 

STEMET 1501

(11-13) Si,

< 0.1 Mn,

<0.5 Fe,

AI remainder

 

10

 

<0.05

 

580

 

600-620

 

Gaseous-plasma burner, fusing agent

 

Aluminum and its alloys

 

Source: SciTecLibrary.ru
Publishing date: February 27, 2001

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